Facts: Hydrolysate Overview

The Pueblo Chemical Agent-Destruction Pilot Plant, known as PCAPP, safely destroyed the chemical weapons stockpile at the U.S. Army Pueblo Chemical Depot. The stockpile consisted of blister agent (HT and HD, also known as mustard) in projectiles and mortar rounds.

Prior to destruction operations, the stockpile comprised 2,613 U.S. tons of weaponized mustard agent in 105mm and 155mm projectiles and 4.2-inch mortar rounds. The Program Executive Office, Assembled Chemical Weapons Alternatives was responsible for completing stockpile destruction operations by the Chemical Weapons Convention treaty commitment of Sept. 30, 2023.

The process used to destroy the chemical weapons stockpile is neutralization followed by biotreatment. During the neutralization process, munitions were taken apart and the chemical agent was drained and separated from the energetics, explosives and propellants. The chemical agent was mixed vigorously with hot water and sodium hydroxide which destroys, or neutralizes, it.

The resulting product from neutralization of the chemical agent is a caustic wastewater known as hydrolysate, which requires further treatment and processing. PCAPP expected to generate 8-10 million gallons of hydrolysate during destruction operations. The neutralization process also produced a variety of other secondary wastes that required additional treatment.

At the Pueblo Chemical Agent-Destruction Pilot Plant, mustard agent hydrolysate is analyzed to ensure it meets the required pH level.
At the Pueblo Chemical Agent-Destruction Pilot Plant, mustard agent hydrolysate is analyzed to ensure it meets the required pH level.

Hydrolysate Defined

Hydrolysate is classified as hazardous waste under the Resource Conservation and Recovery Act. It is classified as such because the product of the destruction of a chemical warfare munition may contain heavy metals and have corrosive properties.

The corrosivity of hydrolysate can be compared to other chemicals using the pH scale, which is a method of measuring the acidity or alkalinity of water-soluble substances. Using this scale, 7 is considered neutral with 14 being very caustic, or corrosive. Mustard hydrolysate has a pH of approximately 10-12, making it comparable to commercial drain cleaner or liquid bleach. Like many household products, hydrolysate can be harmful if it comes into contact with the skin or eyes and may harm the respiratory or gastrointestinal tracts if inhaled or ingested.

Treatment and Destruction of Hydrolysate

Following the chemical agent neutralization process, hydrolysate was verified to ensure complete chemical agent destruction. Reaction products (thiodiglycol or TDG) are still of interest to treaty inspectors who want to ensure complete degradation of the agent chemical. The secondary treatment of hydrolysate involves a process known as biotreatment.

During the biotreatment process, hydrolysate was fed into Immobilized Cell Bioreactors, or ICBs, to destroy the organic materials. In the ICBs, the hydrolysate is subjected to biological degradation. Water was recovered into the pilot plant and reused as part of the destruction process.

Scroll to Top