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Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)
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      Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)


      Mission: The safe elimination of chemical weapons at Pueblo and Blue Grass by Sept. 30, 2023

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      Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP)

      BGCAPP is safely destroying the chemical weapons stockpile currently in storage at the Blue Grass Army Depot near Richmond, Kentucky.

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      Pueblo Chemical Agent-Destruction Pilot Plant (PCAPP)

      PCAPP is safely destroying the chemical weapons stockpile currently in storage at the U.S. Army Pueblo Chemical Depot in Colorado.

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Pueblo Plant Safety Rates Exceed Industry Standard

Published: August 17, 2021 | Category: PCAPP News, Safety
  • A Pueblo Chemical Agent-Destruction Pilot Plant maintenance technician dons and escape breathing apparatus during backup rescue training exercises in 2020.

    A Pueblo Chemical Agent-Destruction Pilot Plant maintenance technician dons and escape breathing apparatus during backup rescue training exercises in 2020.

  • An entry support area tender is fitted with a mask during Static Detonation Chamber Demilitarization Protective Ensemble training.

    An entry support area tender is fitted with a mask during Static Detonation Chamber Demilitarization Protective Ensemble training.

Safety incident rates at the Pueblo Chemical Agent-Destruction Pilot Plant are exceeding standards of similar industries.

“Our safety performance is excellent,” said Bret Clausen, safety manager, PCAPP. “We’ve had our best 12-month safety incident rate in the last four years.”

Workplace safety is measured by a Total Recordable Incident Rate, an Occupational Safety and Health Administration statistic comparing safety conditions in all United States industries. It measures recordable safety incidents, defined as an incident in which an employee requires medical treatment, missed work or has a work-related health issue as identified by a medical professional.

As of July, the PCAPP safety incidence rate was 0.27 recordable safety incidents per 100 employees over the prior 12 months. This rate translates to a total of five recordable injuries among the plant’s workforce of more than 1,500 employees in the past year. These low safety rates also helped contribute to the recent PCAPP milestone of 7 million hours worked without a lost-time injury.

The rate is more than eight times lower than the latest national standard for hazardous waste treatment and disposal plants, which is 2.2 incidents per 100 employees. The combined incidence rate for all industries in the United States is 2.8, approximately 10 times higher than PCAPP.

“When we compare ourselves against other industries, like grocery stores for example, they have a safety incidence rate of 4.9, which is 20 times higher than we are,” said Ken Harrawood, project manager, Bechtel Pueblo Team. “Every day, our workers ensure that safety is first and foremost at the top of our priority list.”

Related Posts

  • A pallet of previously rejected 155mm projectiles awaits destruction. Approximately 200 of the 155mm projectiles were rejected by the plant’s automated robotic destruction systems. The rejected munitions have been re-introduced into the system, now upgraded with the devices.

    Safe Destruction of Previously Rejected Projectiles Moves Forward in Pueblo Plant

    Published: September 13, 2022
  • The Improved Cavity Access Machine was proposed to safely destroy 4.2-inch mortar rounds in the Pueblo Chemical Agent-Destruction Pilot Plant automated process. Based on existing Cavity Access Machine technology, the ICAM uses a vacuum-powered probe to remove agent.

    Improved Equipment Could Accelerate Destruction at Pueblo Plant

    Published: July 5, 2022
  • After a chemical weapon is drained of agent and rinsed with high-pressure hot water, Agent Washwater Separator tanks collect fluid before sending it to Agent Neutralization Reactors to destroy the mustard agent. The Pueblo Chemical Agent-Destruction Pilot Plant has two tanks, providing the plant with redundancy when neutralizing agent.

    Backup Systems Allow for Safe Repairs

    Published: March 28, 2022
  • A Pueblo Chemical Agent-Destruction Pilot Plant maintenance technician dons and escape breathing apparatus during backup rescue training exercises in 2020.

    Pueblo Plant Safety Rates Exceed Industry Standard

    Published: August 17, 2021
  • Pueblo Chemical Agent-Destruction Pilot Plant Entry Support Area tender Ezra Maldonado is outfitted with the Demilitarization Protective Ensemble prior to completion of the 10,000th DPE entry at PCAPP.

    Pueblo Plant Workers Achieve Safety Milestone

    Published: May 12, 2021
  • A Pueblo Chemical Agent-Destruction Pilot Plant personal protective equipment technician dons a Powered Air Purifying Respirator hood during a PAPR training session.

    Repurposed Safety Equipment Used for Training

    Published: May 4, 2021
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Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)