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Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)
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      Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)


      Mission: The safe elimination of chemical weapons at Pueblo and Blue Grass by Sept. 30, 2023

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      Blue Grass Chemical Agent-Destruction Pilot Plant (BGCAPP)

      BGCAPP is safely destroying the chemical weapons stockpile currently in storage at the Blue Grass Army Depot near Richmond, Kentucky.

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      Pueblo Chemical Agent-Destruction Pilot Plant (PCAPP)

      PCAPP is safely destroying the chemical weapons stockpile currently in storage at the U.S. Army Pueblo Chemical Depot in Colorado.

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Blue Grass Plant Starts Vital System

Published: March 30, 2020 | Category: BGCAPP News, Technology
One of the two Agent Neutralization Reactors (ANR) is placed at the Blue Grass Chemical Agent-Destruction Pilot Plant in 2011. The first batch of nerve agent was processed through the ANRs March 13.

One of the two Agent Neutralization Reactors (ANR) is placed at the Blue Grass Chemical Agent-Destruction Pilot Plant in 2011. The first batch of nerve agent was processed through the ANRs March 13.

The first nerve agent was processed through the Blue Grass plant’s Agent Neutralization System March 13.

“We started with one batch on the 13th, processed two more on the 14th and one on the 15th,” said Scott Sharp, Control Room supervisor, Bechtel Parsons Blue Grass. “The system worked great.”

Each batch contained more than 1,550 gallons of the chemical nerve agent GB, which was earlier drained from 8-inch projectiles that were then processed through the Metal Parts Treater.

During the neutralization process, agent is mixed vigorously with hot water and caustic to neutralize, or destroy, it. The mixture is heated to 160 degrees Fahrenheit and processed for six to seven hours. The end product is called hydrolysate.

“It’s very satisfying to see all the hard work by many people in the systemization and startup teams paying off,” Sharp said. “The system ran as designed with very few issues.”

Once processing is complete, samples are taken and sent to the Laboratory. Laboratory personnel analyze the samples and provide a “pass” or “fail” on agent neutralization. If the sample fails, then the batch is reprocessed until it is determined the agent is destroyed. All four batches passed and were sent to the Hydrolysate Storage Area to await processing through the secondary supercritical water oxidation system. This system is scheduled to begin processing later this year.

Progress continues at the site and includes workforce social distancing in accordance with the most up-to-date guidelines from the Centers for Disease Control and Prevention to ensure their health and to prevent the potential spread of the novel coronavirus, COVID-19.

BGCAPP Technology Articles

  • Workers lower a 30,000-pound buffer tank into the Blue Grass Static Detonation Chamber 1200 building through an opening in the roof. This tank will buffer exhaust gases from the destruction process of the drained nerve-agent rocket warheads before the gases are processed in the off-gas treatment system.

    New Tank Safely Lowered Through Roof

    Published: March 30, 2022
  • Workers pass a piece of plywood up the Static Detonation Chamber 1200 stairs in preparation for opening the roof to allow a new piece of equipment to be lowered into the building. The building passed decontamination verification testing in January, which means workers do not have to wear chemical protective gear as they prepare for the system’s next activity.

    Former Mustard Destruction Facility Passes Crucial Test

    Published: March 1, 2022
  • Demilitarization Protective Ensemble entrants decontaminate equipment in the Munitions Washout System room at the Blue Grass Chemical Agent-Destruction Pilot Plant. Since all projectiles have been destroyed, much of this equipment is no longer needed for chemical weapons destruction.

    Decontamination Efforts Begin on Projectile Equipment

    Published: February 8, 2022
  • An operator cuts up the buffer tank from the mustard-processing off-gas treatment system at the Blue Grass Static Detonation Chamber 1200 site Jan. 11. The tank pieces are being disposed of as scrap and a new buffer tank will be installed for the upcoming drained VX rocket warhead destruction campaign.

    Equipment Removed for Site Upgrade

    Published: February 1, 2022
  • Workers guide a stand-by diesel generator as it is lifted by a crane in preparation for placement on its foundation at the Blue Grass Static Detonation Chamber 2000 site Jan. 11. During operations, this generator will provide back-up power in the event of a total power outage.

    From Tents to Today, a Year at the New Site

    Published: January 27, 2022
  • A team of Blue Grass plant operators demonstrate the process for loading a tanker during a visit of local and state officials on Sept. 21.

    State, Local Officials Observe Tanker Loading in Preparation for Hydrolysate Shipment

    Published: October 5, 2021
  • A scientist holds a slice of the propellant portion of a rocket motor, a shaped chemical compound known as the propellant. After being separated from the rocket warheads during the Blue Grass Chemical Agent-Destruction Pilot Plant destruction process, the motors are crated and stored pending their shipment for disposal as a secondary waste.

    Rocket Motors Stored to Await Destruction

    Published: September 30, 2021
  • A training specialist explains the automated rocket processing equipment installed at the Duncannon Training Center for the Blue Grass Chemical Agent-Destruction Pilot Plant to U.S. Sen. Mitch McConnell during his visit to the facility Aug. 18.

    Senator McConnell Visits Training Facility

    Published: August 30, 2021
  • Members of two community advisory groups watch as a robot moves a containerized punched and drained VX test rocket warhead during a tour at the Duncannon Training Center for the Blue Grass Chemical Agent-Destruction Pilot Plant.

    Community Advisory Group Members Tour Training Facility

    Published: August 17, 2021
  • A robot moves a non-contaminated rocket motor separated from its warhead to place it into a shipping crate in the Motor Packing Room at the Blue Grass Chemical Agent-Destruction Pilot Plant. The motors, in their shipping and firing tubes, will be packaged and transported to Anniston, Alabama, for disposal in a Static Detonation Chamber unit.

    Rocket Motors Extensively Studied Before Shipment

    Published: July 29, 2021
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Other Recent BGCAPP News

  • Blue Grass Chemical Agent-Destruction Pilot Plant Monthly Recap – April 2022

    Blue Grass Chemical Agent-Destruction Pilot Plant Monthly Recap – April 2022

    May 2, 2022
  • Entire U.S. Stockpile of VX Nerve Agent Eliminated

    Entire U.S. Stockpile of VX Nerve Agent Eliminated

    April 20, 2022
  • Teamwork Key to Removing Used Carbon Filters

    Teamwork Key to Removing Used Carbon Filters

    April 19, 2022
  • U.S. Chemical Demilitarization Transparency Event Held for International Organization

    U.S. Chemical Demilitarization Transparency Event Held for International Organization

    March 31, 2022
  • BGCAPP Monthly Recap – March 2022

    BGCAPP Monthly Recap – March 2022

    March 31, 2022

BCGAPP Technology Videos

  • Kentucky Workers Prepare for Next Campaign

    Kentucky Workers Prepare for Next Campaign

    August 12, 2020
  • Robots Take Apart Nerve Agent-filled Rockets

    Robots Take Apart Nerve Agent-filled Rockets

    April 20, 2018
  • Piping Pressure Builds at Blue Grass Plant

    Piping Pressure Builds at Blue Grass Plant

    February 8, 2018
  • Blue Grass Air Filter Banks Prepared for Testing and Operations

    Blue Grass Air Filter Banks Prepared for Testing and Operations

    January 31, 2018
  • What is BGCAPP?

    What is BGCAPP?

    November 17, 2017

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Program Executive Office, Assembled Chemical Weapons Alternatives (PEO ACWA)